Flexible Silicone Prototypes
The silicone mold is made in a vacuum state, and it is poured in a vacuum state using materials such as PU, silica gel, nylon abs, etc., so as to clone the same copy of the original template.
Our craft
Benefits of Vacuum Casting Services
Advantages of Low Pressure Perfusion
Benefits of Vacuum Casting Services
- 01.Low cost of silicone mold: Ideal for rapid prototype design model testing without expensive metal tooling.
- 02. Exceptional Detail Replication: Captures fine textures and complex geometries with ease using a high-quality silicone mould.
- 03. Fast turnaround: Accelerate your development cycle with a finished prototype model delivered in days.
- 04. Material Versatility: Choose from resins that simulate the properties of high-performance injection molding of plastics.
- 05. Seamless Surface Finish: Achieves production-grade quality directly from the mold, reducing post-processing time.
Advantages of Low Pressure Perfusion
- 01.Low Volume Injection Molding Alternative: A cost-effective bridge to full-scale automotive injection molding for large components.
- 02.Large Part Capability: Perfect for manufacturing oversized panels and housings that exceed the limits of a typical injection mold
- 03.High-Speed Filling: Efficient injection molding process that ensures uniform density and strength for structural parts.
- 04.Durable Prototypes: Produces a rapid prototyping model with superior impact resistance and mechanical durability.
- 05.Cost-Efficient Scale-up: Reduces unit costs for medium batches compared to standard vacuum casting.
Materials for vacuum casting
ABS
PMMA
PC
PP
ABS
(ABS is the acronym of Acrylonitrile Butadiene Styrene, which refers to acrylonitrile-butadiene-styrene copolymer) is a kind of thermoplastic polymer structure material with high strength, good toughness and easy processing and molding, also known as ABS resin .
PMMA
PMMA is the abbreviation code for polymethyl methacrylate material. Commonly known as plexiglass, it is the most excellent and reasonably priced variety among synthetic transparent materials so far. Application: PMMA is soluble in organic solvents, such as phenol, anisole, etc., can form a good film by spin coating, has good dielectric properties, and can be used as an organic field effect transistor (OFET), also known as an organic thin film transistor (OTFT) The dielectric layer.
PC
Polycarbonate (PC for short in English) is a high molecular weight polymer containing carbonate groups in the molecular chain. According to the structure of the ester group, it can be divided into aliphatic, aromatic, aliphatic-aromatic and other types. Among them, the lower mechanical properties of aliphatic and aliphatic-aromatic polycarbonates limit their application in engineering plastics.
PP
Polypropylene (PP) is a semi-crystalline thermoplastic. It has high impact resistance, strong mechanical properties, resistance to a variety of organic solvents and acid and alkali corrosion. It has a wide range of applications in the industry and is one of the common polymer materials. Australian coins are also made of polypropylene.
Vacuum complex mold case
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Optical Clear Casting
No mold opening, low processing cost, short production cycle, high simulation degree, suitable for small batch production and other characteristics. Favored by the high-tech industry.
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Rigid Engineering Plastics
The assembly accuracy can be as high as ±0.1mm, which can fully meet the product assembly requirements.
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Dual-Color Overmolding
High temperature vulcanization molding is mainly realized through raw materials, and will not change color due to the change of time
Overlay & insert injection
Overlay & Insert Injection Case
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Car parts
Through our high-precision machining equipment,
we can manufacture complex geometric shapes
and high-precision metal parts -
Electronic product
We focus on appearance models and functional model prototypes for industries such as automobiles, consumer electronics, household appliances, and medical devices
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Structure
Three-axis and five-axis CNC milling machine CNC CNC milling process cuts solid plastic and metal blocks into final parts
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Car parts
CNC turning processes parts by combining the capabilities of lathes
and rolling mills, which are commonly used to machine cylindrical or tubular shapes
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